Efficiency increased 3 times! Adult insect sorter works well in Japan!

In September 2025, we successfully sold an adult insect sorter to a Japanese client.

This Japanese enterprise specializes in mealworm breeding and processing. As local demand for insect protein continues to grow, their breeding scale has gradually expanded. Traditional manual sorting methods proved inefficient and labor-intensive, struggling to meet increasing market needs. Consequently, the client urgently required automatic equipment to boost efficiency and reduce labor costs.

Client needs and challenges

During discussions, our professional sales manager identified their primary concerns:

• Efficient separation of adult insects from feces and debris
• Equipment adaptability to various insect sizes
• Minimized manual intervention while preserving insect integrity and vitality

Based on these requirements, we recommended an adult insect screening machine tailored to their scale and production model. Its specifications are:

• Power supply: 220V 50-60Hz
• Screening method: separation cloth belt
• Daya: 120W
• Machine size: 1500*750*800mm
• Berat mesin: sekitar 120 kg
• Function: separation of adults, live insects and dead insects
• Apakah kecepatan penyaringan dapat disesuaikan: dapat disesuaikan
• Apakah sabuk kain pemisah dapat diganti: dapat diganti

Advantages of our adult insect sorter

Our adult insect separating machine employs vibration screening combined with automatic grading technology to rapidly separate adult insects, insect feces, molted skins, and other impurities. Its primary advantages include:

• Adjustable screens: accommodate grading requirements for different insect sizes.
• Reduced labor dependency: require minimal personnel operation, significantly lowering labor costs.
• Insect protection: maintain insect integrity during screening, minimizing damage.

These features align perfectly with the Japanese client’s farming model.

Equipment application results

Following implementation, the client provided feedback:

• Sorting efficiency has increased by more than three times, significantly reducing labor costs.
• Adult insects are now more thoroughly separated from excrement and debris, ensuring insect quality.
• The production line operates more smoothly, increasing confidence in scaling up operations.

The client stated this adult insect sorter helped them better control quality in the local market, enhancing the competitiveness of their insect protein products.

The Japanese client expressed high satisfaction with the adult insect separator’s performance. They plan to continue adopting our combined worm sorting equipment during future farm expansions to achieve more precise insect management and higher-end product quality.